Watlow Optimizing Your Process System with the Series 988 Instrukcja Użytkownika Strona 1

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WATLOW
Optimizing Your Process System
with the Series 988 Controller
AN APPLICATION GUIDE
FOR
THE WATLOW
SERIES 988 FAMILY
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Podsumowanie treści

Strona 1 - SERIES 988 FAMILY

WATLOWOptimizing Your Process Systemwith the Series 988 ControllerAN APPLICATION GUIDEFOR THE WATLOWSERIES 988 FAMILY

Strona 3 - Disclaimer of Warranty

Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.1Chapter TwoControl Strategies 2.2Questions and Answers 2

Strona 4 - Table of Contents

Optimizing Your Process System with the WATLOW Series 9882.2Basic Control Strategies and TermsProcess ControlProcess controls are of two basic types:

Strona 5 - Index 8.1

Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.3a droop condition before it exists. An integra-tion func

Strona 6 - Chapter One

Optimizing Your Process System with the WATLOW Series 9882.4Basic Control Strategies and Termsdown to a state of equilibrium before makinganother chan

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Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.5System DiagramNo matter what your application, you musts

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Optimizing Your Process System with the WATLOW Series 9882.6Basic Control Strategies and Terms• What is frequent? In order to tightly control aprocess

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Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.7condensing atmosphere, because the ventedcase is suscept

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Optimizing Your Process System with the WATLOW Series 9882.8Basic Control Strategies and TermsGlossaryannunciator — a device that uses pilot lamps toi

Strona 11 - Chapter Two

Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.9form C — single-pole, double-throw relay thatutilizes th

Strona 12 - Control Strategies

Watlow Mission StatementTo Become the Preferred Source ofIndustrial Heaters, Sensors andControls by Totally Satisfying OurCustomers with Superior Prod

Strona 13 - Temperature

Optimizing Your Process System with the WATLOW Series 9882.10Basic Control Strategies and Termsreference junction — synonymous with coldjunction. Also

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General Software Features3.1Optimizing Your Process System with the WATLOW Series 988Chapter ThreeAuto-tune 3.2Burst fire 3.3Communications 3.4Dead ba

Strona 15 - Questions and Answers

Optimizing Your Process System with the WATLOW Series 988General Software Features3.2Overview:The auto-tune feature allows the controller tomanipulate

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General Software Features3.3Optimizing Your Process System with the WATLOW Series 988Burst FireOverviewVariable, time-base burst firing from the 988pr

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Optimizing Your Process System with the WATLOW Series 988General Software Features3.4CommunicationsOverviewThe serial communications feature allows th

Strona 18 - Glossary

General Software Features3.5Optimizing Your Process System with the WATLOW Series 988Dead bandOverviewThe dead band prompts, and ,located in the PID

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Optimizing Your Process System with the WATLOW Series 988General Software Features3.6Digital EventOverviewThe digital event input options on the Serie

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General Software Features3.7Optimizing Your Process System with the WATLOW Series 988Sample ApplicationThe Series 988 controls the lower platen of a c

Strona 21 - Chapter Three

Optimizing Your Process System with the WATLOW Series 988General Software Features3.8Input FilterOverviewIn certain applications the process beingmeas

Strona 22 - Auto-tune

General Software Features3.9Optimizing Your Process System with the WATLOW Series 988TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988Inpu

Strona 23 - Burst Fire

IntroductionWelcome to the Watlow Series 988 application guide: Optimizing Your ProcessSystem with the WATLOW Series 988. This application guide descr

Strona 24 - Communications

Optimizing Your Process System with the WATLOW Series 988General Software Features3.10Ramp To Set PointOverviewRamp to set point enables the 988 to ra

Strona 25 - Dead band

General Software Features3.11Optimizing Your Process System with the WATLOW Series 988OverviewThe remote set point feature allows the 988 touse a ther

Strona 26 - Digital Event

Optimizing Your Process System with the WATLOW Series 988General Software Features3.12Overview:The retransmit output can be used to transmitan analog

Strona 27 - Heater Current

General Software Features3.13Optimizing Your Process System with the WATLOW Series 988Slidewire FeedbackOverviewThe 988 can control the position of a

Strona 28 - SERIES 988

Enhanced Software Features4.1Optimizing Your Process System with the WATLOW Series 988Enhanced Software FeaturesChapter FourCascade 4.2Differential 4.

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Optimizing Your Process System with the WATLOW Series 988Enhanced Software Features4.2CascadeOverviewCascade control can handle a difficult processwit

Strona 30 - °/min. ramping

Enhanced Software Features4.3Optimizing Your Process System with the WATLOW Series 988In a system controlling a heater this would bethe maximum and mi

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Optimizing Your Process System with the WATLOW Series 988Enhanced Software Features4.4DifferentialOverviewDifferential control allows the Series 988 t

Strona 32 - Retransmit

Enhanced Software Features4.5Optimizing Your Process System with the WATLOW Series 988Dual PID setsOverview:Standard software units have a single set

Strona 33 - Slidewire Feedback

Optimizing Your Process System with the WATLOW Series 988Enhanced Software Features4.6TLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988Duple

Strona 34 - Chapter Four

Table of ContentsOptimizing Your Process System with the WATLOW Series 988Table of ContentsWatlow MissionIntroductionChapter 1 Test Drives 1.1Controll

Strona 35 - Enhanced Software Features

Enhanced Software Features4.7Optimizing Your Process System with the WATLOW Series 988TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988Rat

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Standard Features5.1Optimizing Your Process System with the WATLOW Series 988Standard FeaturesHow to use this chapter:This chapter describes features

Strona 37 - Differential

Optimizing Your Process System with the WATLOW Series 988Standard Features5.2AlarmsOverviewOutputs 2, 3 and 4 can be configured asalarms. To configure

Strona 38 - Dual PID sets

Standard Features5.3Optimizing Your Process System with the WATLOW Series 988TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988temperatures

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Optimizing Your Process System with the WATLOW Series 988Standard Features5.4TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYSERIES 988MODEAUTOMANAuto/ManualO

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Standard Features5.5Optimizing Your Process System with the WATLOW Series 988DiagnosticsOverview:The Series 988 Diagnostics menu allows you toread the

Strona 41 - Chapter Five

Optimizing Your Process System with the WATLOW Series 988Standard Features5.6Input ErrorsOverviewWhen the 988 receives input information itcannot inte

Strona 42 - Standard Features

Standard Features5.7Optimizing Your Process System with the WATLOW Series 988Overview:An array of hardware and software lockoutfeatures gives you trem

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Optimizing Your Process System with the WATLOW Series 988Standard Features5.8TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988TLTLWWAPROCE

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SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.1Chapter SixSpecificationsInput Table 6.2Output Table 6.3Dimensions 6.4Displ

Strona 45 - Diagnostics

Table of ContentsOptimizing Your Process System with the WATLOW Series 988Chapter 5 Standard Features 5.1Alarms 5.2Auto/Manual 5.4Diagnostics 5.5Input

Strona 46 - Input Errors

SpecificationsOptimizing Your Process System with the WATLOW Series 9886.2988 FAMILY INPUT TYPES Input 1 Input 2 Input 30-none1-basic signal condition

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SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.3988-FAMILY OUTPUT TYPES Output 1 Output 2 Output 3 Output 4noneAsolid-state

Strona 48 - Transmitter Power Supply

SpecificationsOptimizing Your Process System with the WATLOW Series 9886.4Dimensions4.03"(102mm)2.18"(55 mm)TLWWAPROCESSL1 L2 L3 L4DEV% OUTM

Strona 49 - Chapter Six

SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.5TLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYSERIES 988MODEAUTOMANDisplays and Key

Strona 50 - Input Table

SpecificationsOptimizing Your Process System with the WATLOW Series 9886.6Controllers from the Series 988 family require sixsteps to set up — from sys

Strona 51 - Output Table

SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.7User's ManualThe Series 988/989 User’s Manual provides theinformation

Strona 52 - Dimensions

SpecificationsOptimizing Your Process System with the WATLOW Series 9886.8Product Specifications* Electromechanical relays are not recommended for PID

Strona 53 - Displays and Keys Chart

SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.9WarrantyThe Watlow Series 988 family of controllers iswarranted to be free

Strona 54 - Setup Requirements

7.1Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationChapter SevenHow to Choose the Right 98

Strona 55 - User's Manual

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.2Step 1: OverviewA. Describe the process

Strona 56 - Product Specifications

Optimizing Your Process System with the WATLOW Series 988Test Drives1.1Test DrivesControlling an Extruder 1.2Drying Grain 1.4Melting Aluminum 1.6Mixin

Strona 57 - Warranty

7.3Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationInputs1230-none1-basic signal condition

Strona 58 - Chapter Seven

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.4Outputs1234A-nonesolid-state relayB-0.5

Strona 59 - Step 1: Overview

7.5Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationA. Determine what software features you

Strona 60 - Step 2: Input

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.6 calibration 5.3 diagnostics 5.4 factor

Strona 61 - Step 3: Output

7.7Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application vertical horizontal100-240

Strona 62 - Step 4: Software

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.8A. Review the last six steps looking fo

Strona 63 - Step 5: Standard Features

7.9Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationNotes Page

Strona 64 - Step 6: Hardware

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.10date: # of pages:to: from:comp/dept: c

Strona 65 - Step 7: Review and Optimize

7.11Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationSeries 988/989 Model Number Informatio

Strona 66 - Notes Page

Optimizing Your Process System with the WATLOW Series 988Index8.1IndexAA/D overflow error 5.6A/D underflow error 5.6accuracy 6.8actuator interfaces

Strona 68 - 98 _ _ - _ _ _ _ - _ _ _ _

Optimizing Your Process System with the WATLOW Series 988Index8.2fixed power output 5.6flow transmitter 1.8, 3.9form A relay 2.8, 5.2, 6.3form A/B

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Optimizing Your Process System with the WATLOW Series 988Index8.3process 2 5.2process 2 prompt 3.7process alarms 2.6, 3.7, 5.2process input 6.2pro

Strona 70 - ON/OFF control 2.2, 2.9

Optimizing Your Process System with the WATLOW Series 988Index8.4Prompst, parameters andmenus RS-232 5.5 EIA-485/422 5.5A alarm 2 high 3.10, 5.2 alarm

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Optimizing Your Process System with the WATLOW Series 988Index8.5 display test 5.5E error 1-1 5.6 error 1-2 5.6 error 1-3 5.6 error 1-4 5.6 error 2-1

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Watlow maintains a worldwide network of stocking distributors.Designer and Manufacturer ofWatlow St. Louis • 12 001 Lackland Road • St. Louis, MO 6

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